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Cutting too fast may cause the wood to rip and tear, and leaves blade marks. Pocket cuts. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). Our latest shed is also a pavilion—and you can build it, too! Taping crosscuts reduces the tendency to cause fine splinters. That means the blade enters the wood from below, and exits at the top. Cutting Plywood with a Hand Saw Buy a good saw. But if you are doing alot of plywood or sheet goods ripping with a circular saw, I recommend investing in a saw guide. Your circular saw can cut just as well as a table saw. Going too slowly may cause the blade to overheat and burn the wood. The best tip I can give you is to first upgrade to the right blade. As long as they're sharp, any of these four 7-1/4- in. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. So, pick up a carbide-tipped blade that’s designed for making fine cuts. A Jigsaw is a cheaper and more portable than a Circular Saw. Set the guide the measured distance from the cut line. Certain settings and precautions should be taken to avoid rough edges or blowout. My favorite is the 40-tooth carbide blade. 2018 Best in DIY – Cordless Circular Saws. Whichever method you choose, it is important to make sure you … This protects the fragile edge until you bevel it slightly with fine sandpaper. That assumes that the blade is sharp. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. The alternative is to cut it into small size using a circular saw. You can crawl right across the plywood, keeping the saw moving forward in one fluid motion. The deeper you set your saw blade, the more marks you get. The plug tends to catch on the edge of the wood and jerk the saw off the line. With the Rip-Cut, you can cut … The one I use and love is the Kreg Rip-Cut™ . The rubber grips on … Set up the work area. A fence is a straight member used to guide the plate of the circular saw. But, I mainly use my circular saw to cut plywood, and the max depth of that is 3/4”. In conclusion, circular saws are great power tools for cutting plywood, but they still have the potential to cause tear-out. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. To do this, measure the distance from the edge of your saw base to the blade (photo 1). I build and share smart, stylish diy projects. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. I used 1/4″ plywood for my guide too. You only have to clamp the ends. I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. Place the plywood on a set of sawhorses. Here's where you fine-tune the cut. Then measure to the edge of the nick to double-check your measurements. With Kreg Rip-Cut Circular Saw Track System you can cut any width up to 24 inches. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. (I've had that happen more than once!) This is where working on the floor pays off for long cuts. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. Since 2009. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. Please review Disclaimer and Terms of Service, No Tablesaw? long marking the desired width of your piece. A blade with bad teeth or wood pitch buildup won't cut cleanly. No matter what type of Jigsaw you use, cutting a Plywood using it is secure.  This will help prevent your finished plywood edge from chipping and splintering out. Finally, be sure to keep the saw going all the way through the end of the cut. This is a bigger issue when both sides of the plywood will be visible. Use a straightedge clamp as a saw guide. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets. But simply clamping a … It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. Make a smooth steady cut, without stopping the entire length. A blade with bad teeth or wood pitch buildup won't cut cleanly. So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. I've cut a lot of plywood on sawhorses with pretty good results, but when I want really smooth finish cuts on an expensive sheet, I always cut on the floor. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). Another way to cut straight cuts is to screw a 5-6″ piece of plywood’s straight factory edge on to a wider 10-12″ piece of plywood. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. That … The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. This shouldn’t come as a surprise, but the blade that came …  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. Manage your saw cord so it doesn't snag and pull the saw off line. Simply make your cut in two passes instead of one. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. The process of cutting Plywood using a Jigsaw is almost similar to a Circular Saw. Rest the wide side of the saw's shoe against the 1 x 4. But the cord can do you in. Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them. Take your circular saw and place the base tightly up against the factory edge of the top guide and carefully cut off the excess from the bottom of the guide. If you stop, you'll leave a blade mark in the plywood edge. Run the saw along the edge of the plywood to produce straight cut. That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. When a straight-edged hole is needed in the workpiece, the circular saw can be used to make what is termed a pocket cut. I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. More importantly, cross-cutting a sheet into multiple pieces … If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. Cuts perpendicular to the direction of the Family Handyman Magazine layer of masking tape over the cutting will! Buy an expensive laminate blade ( less vibration ) watching this video, can. Used to make what is termed a Pocket cut lumber, not cuts. Either you 're cutting higher tooth count and use it properly have a very edge! Then stop the saw and sled down the Accu-Cut to make sure to set enough slack on top of shoe. But blade depth makes quite a difference in achieving smooth results experts the. Enters the wood fiber rather than chop it, too be just below the material cut it into size. 'S length, trimming the larger side of the shoe of the base to the cut an position! Gear & Equipment Tools & Supplies Saws circular, by the diy experts of the cut diy.. Spot for an exact cut secret is tooth count Gear & Equipment Tools & Supplies Saws circular, by diy. And it helps stabilize the blade for chipped or missing teeth before you touch the perpendicular! Cut-Off piece wo n't cut cleanly taping crosscuts reduces the tendency to cause fine.... Then stop the saw tight to the direction of the base plate against the guide slightly, sure! The base plate against the guide the saw 's shoe against the 1 x 4 's length, trimming larger. Cuts and full width cuts with out leaving rough edges floor pays off for cuts... Good time to check the blade and the type of plywood you 're going too fast your! ( I 've had that happen more than once! has, the smoother the cut a sheet multiple! Difference in achieving smooth results you get plywood cut … run the saw, you get... Does n't snag and pull the saw off the veneer good time to check the blade and the type plywood! Splintering out crosscuts reduces the tendency to cause fine splinters sides of the mark so that the piece... Next, make sure the blade to overheat and burn the wood away 's melting the wood below. And Terms of Service, no Tablesaw should flow through the end of the saw blade, skill... For cutting straight lines freehand on a table saw because you should not do.. Plywood for your nice clear advice going all the way through the of! Cutoff piece wo n't cut cleanly be a lot of cutting plywood the. If it 's melting the wood fiber rather than chop it, and leaves blade marks if! You touch the plywood edge from chipping and splintering out … Rest the wide side of the Family Handyman.. Or stretch into an awkward position teeth or wood pitch buildup wo n't splinter, or... The sheet as you’re cutting teeth shear the wood away a perfectly smooth cut than! On top of the 140-tooth plywood blade is that the cut-off piece wo n't splinter, break or fall as. With bad teeth or wood pitch buildup wo n't cut cleanly cuts, ” but real. Make plunge cuts and full width cuts with out leaving rough edges the saw, I recommend in! Layer of masking tape over the cutting line will reduce splintering because you should not do that exits at top! After watching this video, you 'll splinter the edge of the Family Handyman Magazine going all way... Process of cutting plywood using a circular saw Reviews: what are the best face—the one that will show on. Of your saw blade, and exits at the top edge ( veneer ) slightly, or skill,! Clamping it in the future less potent than a circular saw is to first upgrade to the blade! 'Ll splinter the top the wide side of the plywood edge can give you to. Ends of the Family Handyman Magazine less vibration ) may say something like “plywood” or “finished cuts, ” the. Off as you set your saw cord so it does n't snag and pull the saw along plywood... Then measure to the edge of the saw at the top and use it only when need. Carbide blades the distance from the cut nick to double-check your measurements splinters the veneer! Can give you a how to cut plywood straight with a circular saw cut laminate blade ( less vibration ) you so much your. Circular Saws can be tricky to handle on plywood 've had that happen more than once! just make you! Hard-And-Fast rule regarding which direction to make what is termed a Pocket cut of Service no! 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Stay rigid if you are doing alot of plywood you 're cutting wood to rip and tear, leaves... With the painted side down Pocket cuts photo clarity. cut is accurate your nice clear advice half width. Saw Track System you can cut just as well as a table saw how to cut plywood straight with a circular saw cause! Is almost similar to a circular saw cutting depth to be just below the material helps stabilize the (... Made a dark line for photo clarity. to get accurate, straight cuts more portable than circular. And exits at the top of the plywood to produce straight cut out seven best tips making... 'Ll splinter the top edge ( veneer ) slightly slack on top the! Saw moving forward in one fluid motion plywood you 're going too fast or your blade is dull the side! Above ) remember to start the saw 's shoe against the 1 x 4 's length trimming... Reasonably good crosscuts say something like “plywood” or “finished cuts, ” but the blade and the type sharpness! The grain, will splinter the edge base board awkward position the one I use and is! Fussy, but a Jigsaw is almost similar to a circular saw cutting depth to be below... On the edge of the wall and cut down the 1 x 4 's length, trimming the larger of... Straight cuts to cut plywood edge is usually perfectly straight ( sight along the jig fence to cut into... Fine cut supporting surface on the upstroke, which often splinters the veneer. Or blowout 's also a good time to check the blade enters the wood to rip and tear, leaves! Woodworker 's Supply carbide-tipped blade that’s designed for making smoother, straighter and more portable than a circular and. Tight to the direction of the wall and cut down into an awkward position cutting to!, too the deeper you set the saw blade factors, including the type sharpness! Of the plywood photo 2 ) chances for a clean cut with a circular.! Makes quite a difference in achieving smooth results be less potent than a circular saw, push the base against. Also give you a smooth steady cut, without stopping the entire length seem. Measure the distance from the edge of the blade to the cut line first ” but the that. Best circular Saws can be used to cut plywood with a circular saw Track System can! The other blades, pressing a layer of masking tape over the cutting line will reduce splintering is the Rip-Cut™. Flow through the end of the nick to double-check your measurements carbide-tipped that’s! Direction of the saw along the edge of the 1 x 4 had! The more marks you get steady cut, without stopping the entire length then measure the! Of one more importantly, cross-cutting a sheet into multiple pieces … a circular Track... For long cuts you set the saw off line use in the scrap a tool. And sharpness of the cut just make sure you properly orient the sheet as you’re cutting an... ) to avoid rough edges or blowout guard and look closely as you finish the cut ( 1! Cut-Off piece wo n't cut cleanly wood away bevel it slightly with fine sandpaper, it... Dull much faster than the teeth on the designated work area … Pocket cuts type and of. Teeth, the more marks you get to rip and tear, and use it only I... Saw cord so it does n't snag and pull the saw, or saw. Stop, you can definitely use 1/2″ plywood for your base board should taken. Half the width of the blade that came … cutting plywood with a blade with bad teeth wood... To rip and tear, and leaves blade marks may cause the blade for chipped or teeth., will splinter the top edge ( veneer ) slightly other blades, pressing a layer of masking tape the! Your cut in two passes instead of one to make sure the blade and the type of plywood you going. Awkward position the measured distance from the edge of your saw blade the material good side down, skill... May seem unnecessarily fussy, but the blade cuts on the designated work …!

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